Automatization & optimal staff deployment

To keep the material in a good maintenance condition is essential for a stable and high quality process.

Ensure that heads, nozzles and feeders are operating at optimum efficiency

Causes for defective products

Poor accuracy
Unstable part pick-up and placement
Poor image processing
Increased costs due to parts replacement and longer downtimes

Maintenance is necessary to ensure quality

Stability of the feeder condition
Pick up and placement stability
Reduce image processing errors
Ensure a stable vacuum pressure
Service support guidance and downtime reduction
Ensure accuracy
Reduce unnecessary expenses for maintenance parts and spare parts

You need maintenance to run a stable production line. In particular, an effective maintenance is required to ensure high performance and quality with optimum efficiency.

Intelligent Nozzle Cleaner

Fully automatic maintenance of Nozzle

By simply adding a nozzle station from a machine with nozzles inside, the nozzles are automatically recognized, cleaned and checked.

The intelligent nozzle cleaner not only cleans and inspects all nozzles, but also stores them in drawers.

The maintenance time can be reduced
Anyone can easily perform maintenance work
The background cleaning mode can be used to make effective use of the time freed up
Eliminate defective nozzles through automatic inspection
Automatic management of maintenance history (works with extended maintenance)

Intelligent Nozzle Cleaner

Inspection items: 2D code verification, air flow, sliding movement of the nozzles, damage to the nozzle tip
Defective nozzles are sorted and rejected according to the cause of the problem
The nozzles can be set automatically from the storage area of the machine based on the next production program
Automatically registered in the system when the nozzle is maintained.
Cleaning time for 12 nozzles: 41 minutes reduced to 8 minutes

Specification

2019-09-Specifications_FUJI_Smart_Nozzle_Cleaner.pdf

Auto Head Cleaner

High-speed cleaning with stable results – easier, faster, cleaner

Easy maintenance that requires no training
Complete automation of cleaning, oil application and functionality tests of the air channels in the heads
Automatically recognizes the ID of the adjusted head
Automatically registers test results and maintenance history in the system

Auto Head Cleaner

Fully automates cleaning, oil application and functional testing of the air channels in the heads
Automatically recognizes the ID of the set head
Automatically registers test results and maintenance history in the system

Specification

2019-09-Specifications_FUJI_Auto_Head_Cleaner.pdf

Auto Feeder Maintenance Unit

Maintenance and inspection of feeders in only 200 seconds

Removes old grease and other foreign particles from gears and then applies new grease and also automatically measures belt indexing accuracy after cleaning and lubrication is complete.
Automatically reads the ID of feeders when they are set (option) and records the maintenance history in the system.
Automatic Feeder Maintenance Unit

Maintenance and inspection of Feeders in only 4 Minutes

Removes old grease and other foreign particles from gears and then applies new grease.
Automatically measures the pitch distance after cleaning and lubrication
Automatically reads the ID of feeders when they are set and registers the maintenance history in the system.

Specification

2019-09-Specifications_Auto_Feeder_Maintenance_Unit.pdf