Automatization & optimal staff deployment

To keep the material in a good maintenance condition is essential for a stable and high quality process.

Ensure that heads, nozzles and feeders are operating at optimum efficiency

Causes for defective products

  • Poor accuracy
  • Unstable part pick-up and placement
  • Poor image processing
  • Increased costs due to parts replacement and longer downtimes

Maintenance is necessary to ensure quality

  • Stability of the feeder condition
  • Pick up and placement stability
  • Reduce image processing errors
  • Ensure a stable vacuum pressure
  • Service support guidance and downtime reduction
  • Ensure accuracy
  • Reduce unnecessary expenses for maintenance parts and spare parts

You need maintenance to run a stable production line. In particular, an effective maintenance is required to ensure high performance and quality with optimum efficiency.

Intelligent Nozzle Cleaner

Fully automatic maintenance of Nozzle

By simply adding a nozzle station from a machine with nozzles inside, the nozzles are automatically recognized, cleaned and checked.

The intelligent nozzle cleaner not only cleans and inspects all nozzles, but also stores them in drawers.

  • The maintenance time can be reduced
  • Anyone can easily perform maintenance work
  • The background cleaning mode can be used to make effective use of the time freed up
  • Eliminate defective nozzles through automatic inspection
  • Automatic management of maintenance history (works with extended maintenance)

Intelligent Nozzle Cleaner

  • Inspection items: 2D code verification, air flow, sliding movement of the nozzles, damage to the nozzle tip
  • Defective nozzles are sorted and rejected according to the cause of the problem
  • The nozzles can be set automatically from the storage area of the machine based on the next production program
  • Automatically registered in the system when the nozzle is maintained.
  • Cleaning time for 12 nozzles: 41 minutes reduced to 8 minutes

Auto Head Cleaner

High-speed cleaning with stable results – easier, faster, cleaner

  • Easy maintenance that requires no training
  • Complete automation of cleaning, oil application and functionality tests of the air channels in the heads
  • Automatically recognizes the ID of the adjusted head
  • Automatically registers test results and maintenance history in the system

Auto Head Cleaner

  • Fully automates cleaning, oil application and functional testing of the air channels in the heads
  • Automatically recognizes the ID of the set head
  • Automatically registers test results and maintenance history in the system

Auto Feeder Maintenance Unit

Maintenance and inspection of feeders in only 200 seconds

  • Removes old grease and other foreign particles from gears and then applies new grease and also automatically measures belt indexing accuracy after cleaning and lubrication is complete.
  • Automatically reads the ID of feeders when they are set (option) and records the maintenance history in the system.
  • Automatic Feeder Maintenance Unit

Maintenance and inspection of Feeders in only 4 Minutes

  • Removes old grease and other foreign particles from gears and then applies new grease.
  • Automatically measures the pitch distance after cleaning and lubrication
  • Automatically reads the ID of feeders when they are set and registers the maintenance history in the system.